Senior Supplier Quality Engineer in Sunnyvale, California at Cepheid

Date Posted: 9/13/2019

Job Snapshot

Job Description

Job ID: CEP003047

About Us

At Cepheid, we are passionate about improving healthcare through faster, more accurate diagnostic tests. With our GeneXpert® System, we’ve taken the most sophisticated molecular technology and packaged it into an automated, easy-to-use format that has quickly become the platform of choice worldwide. From the largest laboratories to small physician offices, our game-changing solution delivers critical answers when clinicians and patients need them most. Through strong molecular biology capabilities and ongoing product innovation, we are focused on developing tests for healthcare-associated infections, sexual health, critical infectious disease, virology, and oncology applications. Come join our vision for a better way and help make life better for us all! For more details, visit us at www.cepheid.com or follow us on Twitter (@CepheidNews).


Description

  • New Product Introduction (NPI)

    • Work with NPI Quality Engineering and Supply Chain to help scope and attend technical assessments and design reviews by providing quality system regulation and supplier selection guidance
    • Assist project(s) with direction on sound design control strategy for suppliers during product development ensuring compliance with QSR and QMS, supporting a product release that is safe and effective, sustainable in the field, and able to withstand an external audit
    • Review Finished Good Supplier test plans for appropriate size/scope to meet product intended use, claims, customer and marketing requirements, functional and regulatory requirements
    • Lead and review Supplier test protocols and reports to ensure design outputs will or have met input requirements, acceptance criteria was appropriately defined and has been met and any deviations have appropriate rationale and are documented correctly
    • Help drive the scope and attend technical assessments and design reviews by providing quality system regulation and supplier qualification guidance
    • Attend and guide risk assessments with suppliers, ensuring effective hazard identification, appropriate risk controls identification, and appropriate documentation of risk assessments
    • Lead and address any supplier related corrective actions and improvements throughout Product development stage.
    • Provide Supplier Quality Engineering support including Control Plan development, Test Method Validations, Supplier Audits and Qualification activities, Inspection Plans, First Articles, and Nonconforming Product.  
    • Ability to independently lead projects as core team Quality lead for NPI Quality or Supplier Quality projects.   

    Production/Sustaining and Qualification

    • Lead, understand and apply the manufacturing quality toolset including NCR, SCAR, SRB, MRB, PFMEA, IQ, OQ, PQ, GR&R/measurement system analysis, control plans, process verification/validation plans, validation protocol development, Cpk/PpK, Cp, SPC, hard gauging applications, computer-based inspection methods, operator work instructions, DOE, process data analysis, and DMAIC/PSP.
    • Lead supplier audits and supplier evaluations.  Define and establish needed quality initiatives.
    • Develop and update supplier quality system procedures through cross-functional teams.
    • Lead and work with product support teams, engineering and others on supplier quality issues, supplier changes, supplier quality agreements, and supplier initiatives.
    • Direct vendor interactions including travel to supplier sites. Travel time is approximately 10% percent.
    • Assist manufacturing sites with the interpretation of quality requirements including verification/validation planning and execution, first production run requirements, first articles, and problem resolution. Develop control plans that identify inspection characteristics, gauging techniques, and sampling requirements. Work with manufacturing sites to resolve conflicts and recommend revisions as required.
    • Review product verification and validation plans and approve reports.
    • Support the applicable site Quality System
    • Participate and lead in engineering projects by providing quality engineering services to assigned projects. Ensure defendable engineering and scientific analyses are employed and design history files comply with company policies and governmental regulations.
    • Review drawings and specifications to evaluate quality requirements including correct application of geometric dimensioning and tolerancing (GD&T), proper use of engineering, process and material specifications, and identification of key characteristics for inspection plans and methods. Recommend revisions to assure design requirements are specified in the appropriate detail and clarity to provide a successful design transfer. Review and approve engineering change orders.
    • Lead Problem Solving teams and ensure timely closure to Quality issues related to supplier provided material. 
    • Create and drive Supplier Quality metrics including utilizing Quality toolset to drive improvement. 

Job Requirements



Qualifications

  • Minimum Requirements:

    • Bachelor’s Degree in mechanical engineering, electrical engineering, industrial engineering or related discipline and a minimum of five (5) years related experience OR
    • Master’s Degree in mechanical engineering, electrical engineering, industrial engineering or related discipline and a minimum of three (3) years related experience

    Knowledge and Skills

    • Strong background and experience in a Supplier Quality Engineering role for Instrumentation and Reagent / Chemical components
    • Strong background and experience in a Quality Engineering role for Instrumentation hardware and Reagent / Chemical qualifications.
    • Experience in the application of production and process controls including process validation, process control plans and statistical process control utilizing best practice and innovation.
    • Experience in utilization and application of Statistical methods for computing and analyzing data, and driving measures and actions for improvement
    • Experience in initiating and driving Manufacturing Process and Quality System improvements working in a Team Environment utilizing best practices and innovation
    • Experience developing business processes and quality systems enhancements (product design through manufacturing) in a mature industry that has stringent quality regulations.
    • Experience in leading quality system audits.
    • Superior communication skills, both oral and written with ability to explain difficult or sensitive information effectively and appropriately.  Must be able to strive building consensus in team environment. 
    • Ability to work effectively in a team environment and build strong working relationships with ability to work within broad guidelines and policies independently.
    • Ability to constructively challenge concerns and engage in transparent conversations.
    • Ability to identify, analyze and solve complex problems with minimal direction and make decisions with confidence.
    • Foster an environment that values diversity and inclusion.
    • Strong attention to detail. Ability to successfully balance and prioritize multiple on-going projects/tasks (Project Management skills).
    • High degree of initiative and self-motivation.
    • Strong analytical and problem-solving skills.
    • Proficient with Microsoft Office (Word, Excel, PowerPoint)
    • Ability to act as a resource for colleagues with less experience

    Physical requirements/abilities:

    • Ability to work in an office environment, audit manufacturing sites with travel to supplier sites approximately 10 percent of the time.

    Preferred Requirements:

    • Experience in the medical device industry, knowledge of CFR 21 Part 820 (QSR), ISO 13485
    • A quality engineering certification from the American Society for Quality (ASQ), or other qualifying organizations. Examples include the CQE, CRE, CQA, etc.
    • Certified in Lean manufacturing and/or Six Sigma
    • Experience in product mechanical evaluation & testing and GD&T


Danaher Corporation Overview

Danaher is a global science & technology innovator committed to helping our customers solve complex challenges and improve quality of life worldwide. Our world class brands are leaders in some of the most demanding and attractive industries, including life sciences, medical diagnostics, dental, environmental and applied solutions. Our globally diverse team of 71,000 associates is united by a common culture and operating system, the Danaher Business System, which serves as our competitive advantage. We generated $19.9B in revenue last year. We are ranked #162 on the Fortune 500 and our stock has outperformed the S&P 500 by more than 5,200% over 25 years.
At Danaher, you can build a career in a way no other company can duplicate. Our brands allow us to offer dynamic careers across multiple industries. We're innovative, fast-paced, results-oriented, and we win. We need talented people to keep winning. Here you'll learn how DBS is used to shape strategy, focus execution, align our people, and create value for customers and shareholders. Come join our winning team.
Danaher is committed to competitive compensation that typically has key components including base salary, variable annual incentive compensation based on personal and company performance, and long-term incentive.